Alloy 825 / UNS N08825 / W.Nr. 2.4858
Incoloy 825
Incoloy 825, also known as Alloy 825, is a corrosion-resistant nickel-iron-chromium alloy with added molybdenum, copper and titanium. Its chemical composition enhances its resistance to various corrosive environments, making it a popular choice for applications in chemical processing, oil and gas well piping, acid production, nuclear fuel reprocessing, pollution-control equipment, and pickling equipment.
This nickel steel alloy boasts excellent resistance to both reducing and oxidizing acids, stress-corrosion cracking, and localized attacks such as pitting and crevice corrosion. Incoloy 825 is particularly resistant to sulfuric and phosphoric acids, making it ideal for use in corrosive environments.
Industries and Applications
Incoloy 825’s unique chemical composition offers superior resistance to corrosive environments, making it ideal for a wide range of industrial and commercial applications. The industries that commonly use Incoloy 825 include chemical processing, oil and gas, nuclear fuel reprocessing, pollution control, and acid production. In the chemical processing industry, it is used in the manufacture of equipment for handling corrosive liquids and gases.
In the oil and gas industry, it is ideal for well piping, heat exchangers, and other components that are exposed to harsh environments. In the nuclear fuel reprocessing industry, it is used in the manufacture of nuclear fuel rods, containers and transfer tubes. In the pollution control industry, it is used in the manufacture of equipment for removing harmful pollutants from the air and water
Resistance to Corrosion
The chemical composition of Incoloy 825 makes it highly resistant to both reducing and oxidizing acids, as well as stress-corrosion cracking and localized attack such as pitting and crevice corrosion. This alloy is especially resistant to sulfuric and phosphoric acids, making it suitable for use in a wide range of corrosive environments.
Incoloy 825 is commonly used in chemical processing, pollution control equipment, oil and gas well piping, nuclear fuel reprocessing, acid production, and pickling equipment due to its superior resistance to corrosion. Whether it’s in the harsh conditions of the chemical industry or the demanding requirements of the oil and gas sector, Incoloy 825 is an excellent choice for applications where reliability and performance are paramount. With its unique combination of corrosion resistance and mechanical properties, Incoloy 825 is an ideal material for a variety of industries and applications.
Fabrication and Heat Treatment
Incoloy 825 is widely used in various industries due to its excellent resistance to corrosion, making it an ideal choice for applications where corrosive substances are present. The fabrication of Incoloy 825 is relatively straightforward and can be performed through a range of conventional fabrication methods, including forging, machining, and welding.
In terms of heat treatment, Incoloy 825 is a solution-annealed and age-hardened alloy that is commonly used in the as-welded condition. It is heat treatable to obtain a range of mechanical properties and is often used in the solution-annealed and stress-relieved condition. The heat treatment process must be carefully controlled to ensure the desired properties are achieved and that the microstructure is not degraded.
Incoloy 825 – Applicable Specifications
Form | ASTM | ASME | Other Specification |
---|---|---|---|
Incoloy 825 Bar |
B 425 | B 425 | NACE MR0175, ISO 15156 |
Incoloy 825 Seamless Pipe & Tube |
B 163 | B 751 | NACE MR0175, ISO 15156 |
Incoloy 825 Welded Pipe & Tube |
B 775 | B 775 | NACE MR0175, ISO 15156 |
Incoloy 825 Plate, Sheet & Strip |
B 424 | B 906 | NACE MR0175, ISO 15156 |
Incoloy 825 Wire |
B 425 | B 425 | NACE MR0175, ISO 15156 |
Common Trade Names
Common trade names for this versatile alloy include Nicrofer 4221, Altemp 825, and Haynes 825.
Key Properties
(in annealed condition)
Tensile strength: | 100.00 |
Elongation: |
Chemical Composition (%)
Element | Composition |
---|---|
Nickel | 38.0 – 46.0 |
Iron | 22.0 – 27.0 |
Chromium | 19.5 – 23.5 |
Molybdenum | 2.5 – 3.5 |
Copper | 1.5 – 3.0 |
Manganese | 1.0 max |
Silicon | 1.0 max |
Titanium | 0.6 – 1.2 |
Carbon | 0.05 max |
Sulfur | 0.03 max |
Aluminum | 0.2 max |
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